🔧 RO Purifier Running But No Water? Fix Airlock, Valve & Pump Issues
Problem Overview
Is your RO purifier's motor running and making noise, but absolutely zero water comes out of the tap - not even a drop? This is different from slow water flow. This troubleshooting guide covers the most common scenarios in Indian homes: airlocks preventing water movement, inlet valve shut off, stuck auto shut-off valve, pump running dry without water, severe filter blockage, and tubing disconnections. We'll help you diagnose the exact cause and provide DIY fixes plus professional service costs in Indian rupees for Kent, Aquaguard, Pureit, Livpure, and other brands.
Safety First
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Unplug the purifier immediately: If motor is running continuously for >30 minutes with no water output, turn off power to prevent pump burnout and overheating.
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Turn off inlet water supply: Before opening any housings or disconnecting tubes, close the inlet valve completely to prevent flooding.
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Release pressure first: Open the RO tap and drain any remaining water before working on internal components to avoid sudden water spray.
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Check for water damage: If purifier has been running dry for extended periods, check for burnt smell or hot motor - this indicates pump damage requiring professional repair.
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Have towels ready: Working on RO systems can release trapped water. Keep towels and a bucket handy to manage spills and protect cabinets.
🔍 Quick Diagnostic Checks ⏱️ 5-10 minutes
1 Verify Inlet Water Supply
Check if the inlet valve under the sink is fully open. Try opening a regular tap nearby - if no water, the main supply is off. Most common oversight!
2 Check Storage Tank Valve
Locate the valve on top or side of storage tank. Ensure handle is parallel to the tube (open position). Perpendicular = closed, blocking all water output.
3 Listen for Pump Sound
Is the pump making normal humming sound or whining/screaming? Normal hum = pump working but water blocked. High-pitched whine = pump running dry (no inlet water).
4 Test Reject/Drain Flow
Check the drain tube (reject water). Is ANY water flowing to drain? If yes, water is entering system but not reaching tap. If no, inlet supply problem.
5 Check for Visible Leaks
Look under sink and around RO unit. If you see water pooling but nothing from tap, there's a disconnected tube or cracked housing diverting water.
6 Recent Service or Maintenance?
If this started after filter change or service, likely airlock or tube disconnection. Also check if technician accidentally closed a valve.
💡 Understanding the Difference: No Water vs Slow Water
❌ No Water Output (This Guide)
- • Motor running but ZERO water from tap
- • Not even dripping or slow trickle
- • Complete blockage or valve closure
- • Usually sudden onset problem
- • Often fixable with simple checks
🐌 Slow Water Flow (Different Issue)
- • Water DOES come out but very slowly
- • Taking 10+ minutes to fill 1 liter
- • Usually clogged filters or membrane
- • Gradual worsening over weeks/months
- • See Slow Flow Guide
💡 Common Causes → Solutions
Problem
Inlet Water Supply Turned Off (40% of cases)
Inlet valve under sink closed, or building water supply cut off. Most common and simplest cause - often overlooked during initial troubleshooting.
Solution
Open Inlet Valve Fully
Easy DIY fix - takes 10 seconds. Locate inlet valve under sink, turn handle parallel to pipe. Verify water flows from nearby tap.
Problem
Storage Tank Valve Closed (25% of cases)
Tank isolation valve accidentally closed during cleaning, service, or filter change. Blocks all water from reaching tap even though tank is full.
Solution
Open Storage Tank Valve
Instant fix. Locate valve on tank (usually on top or side connection). Turn handle parallel to tube. Water should flow immediately.
Problem
Airlock After Filter Change (20% of cases)
Air trapped in system after replacing filters or servicing. Prevents water flow even though pump is running. Very common after DIY filter replacement.
Solution
Bleed Air from System
Easy DIY fix. Disconnect tube at tank inlet, let pump run 2-3 minutes to flush air. Reconnect when steady water flows. Details below in DIY section.
Problem
Auto Shut-Off Valve Stuck Closed
Pressure-activated valve that stops tank filling when full is jammed in closed position. Prevents water from reaching tap even when tank is full and valve is open.
Solution
Tap Valve to Unstick or Replace
Try tapping valve body gently while opening tap. If no flow, professional replacement needed. Cost: ₹300-₹800 (valve + labor).
Problem
Tube Disconnected or Crimped
Connection came loose during service, or tube got pinched/crushed. Water diverts to leak or can't flow through crimped section. Check for water pooling under sink.
Solution
Reconnect or Replace Tube
Trace tubing route, push tubes firmly into push-fit connectors until you hear/feel click. Replace crimped tubes. DIY-friendly for most users.
Problem
Pump Failure or Running Dry
Pump motor runs but doesn't create pressure. Either pump impeller damaged, or pump running without inlet water (dry running). High-pitched whining noise indicates dry running.
Solution
Professional Pump Replacement
Turn off power immediately to prevent overheating. Professional service required. Cost: ₹1,500-₹4,000 (pump) + ₹500-₹1,000 (labor). Time: 1-2 hours.
Problem
Completely Clogged Pre-Filter (Rare)
Sediment filter 100% blocked - extremely clogged to point of zero flow. Uncommon cause of NO water (usually causes slow water). Possible in very high sediment areas.
Solution
Replace All Pre-Filters
DIY filter replacement. Cost: ₹400-₹800 (sediment + carbon filters). Replace immediately and consider more frequent replacement schedule going forward.
Problem
Empty Storage Tank (Tank Never Filled)
Tank is completely empty because system never filled it after installation, or tank drained and auto shut-off prevents refilling. Tap on tank sounds hollow when tapped.
Solution
Wait for Tank to Fill
New installations take 1-3 hours to fill tank initially. Check connections, ensure inlet valve open, clear any airlocks, then wait patiently for first fill.
🛠️ DIY Fixes You Can Try Now
Check All Valves - Simplest Fix First
What to check: Before doing anything complex, verify ALL valves are in open position. This fixes 60-70% of "no water" cases.
Step-by-step valve checks:
- 1. Main inlet valve (under sink): Handle parallel to pipe = open. Turn counterclockwise if closed.
- 2. Storage tank valve (on tank top/side): Handle parallel to tube = open. This is the most commonly overlooked valve.
- 3. Pre-filter inlet valve (if separate): Some systems have individual valves before each filter housing.
- 4. Building water supply: Test a nearby regular tap. No water there = building supply issue, not RO problem.
- 5. After opening all valves, open RO tap and wait 30-60 seconds for water to start flowing.
Remove Airlock After Filter Change
When this applies: If you just changed filters or had service done, and now zero water output. Air trapped in system prevents water flow.
What you need: Bucket, towels, screwdriver (to push tube release collar if needed).
Step-by-step airlock removal:
- 1. Turn off power to RO purifier (unplug or switch off)
- 2. Keep inlet water valve OPEN
- 3. Locate the tube going INTO the storage tank (usually has a valve on it)
- 4. Place bucket under the disconnection point
- 5. Push the tube release collar and pull tube out (or loosen compression fitting)
- 6. Turn power back ON - pump will run
- 7. Let water flow into bucket for 2-3 minutes until flow is steady (no air bubbles/sputtering)
- 8. Turn power OFF, reconnect tube to tank firmly (push until click)
- 9. Turn power ON and let system run normally - should fill tank now
- 10. After tank fills (1-2 hours), test tap flow
Inspect and Reconnect Loose Tubes
How to identify tube disconnection: Look for water pooling under sink while motor runs. Trace all tubes and look for loose connections, especially if service was recently done.
Common tube disconnect locations:
- • Tank inlet/outlet connections (most common)
- • Filter housing inlet/outlet ports
- • Faucet base connection under sink
- • Membrane housing connections
- • Pump inlet/outlet ports
How to reconnect push-fit tubes:
- 1. Turn off water supply and power
- 2. Cut tube end cleanly if damaged or compressed (1-2 cm)
- 3. Push tube firmly into connector until you feel resistance
- 4. Push harder with slight twisting motion until you hear/feel a "click"
- 5. Gently tug on tube - it should not pull out if properly connected
- 6. Turn on water and check for leaks at all reconnected points
Test and Unstick Auto Shut-Off Valve
How to locate: The auto shut-off valve is usually a small white/blue plastic component connected to the RO membrane housing with multiple tubes attached (usually 3-4 tubes).
Testing procedure:
- 1. Turn off power to RO system
- 2. Open RO tap fully and drain any water in tank
- 3. Locate the auto shut-off valve body
- 4. Gently tap the valve body with screwdriver handle 10-15 times
- 5. Turn power back on and wait 5 minutes
- 6. Open tap - if water flows, valve was stuck and is now unstuck
- 7. If still no flow, valve likely needs replacement
Check for and Straighten Crimped Tubes
Where tubes get crimped: Behind RO unit, where tubes route through cabinet openings, under heavy objects, or where tubes make very sharp bends.
Inspection process:
- 1. Trace each colored tube from start to end
- 2. Look for flattened/oval sections instead of round tubes
- 3. Check areas where tubes pass through tight spaces
- 4. Identify any 90-degree or sharper bends
How to fix:
- • If kinked but tube is round: Straighten and re-route with gentler curve
- • If tube is flattened/crimped: Cut out damaged section, use connector to join (₹50-₹100)
- • If tube is hardened/cracked: Replace entire tube section (₹10-₹30 per meter)
📞 When to Call a Professional
🚨 Immediate Professional Service Needed
- • Pump running but high-pitched whining sound
Indicates pump running dry or pump failure. Turn off immediately to prevent damage. Cost: ₹1,500-₹4,000 (pump replacement). - • Burning smell from motor/pump
Overheating due to extended dry running or motor failure. Unplug immediately. Cost: ₹1,500-₹5,000 (pump/motor replacement). - • Water leaking but not reaching tap
Internal housing crack or major tube disconnection. Needs professional diagnosis and repair. Cost: ₹500-₹2,000 depending on issue. - • Auto shut-off valve stuck (after trying tap fix)
Valve replacement required. Cost: ₹300-₹800 (valve + labor). Time: 30-45 minutes.
💰 Professional Service Costs (Indian Market)
- • Basic diagnostic visit
₹300-₹500 (often waived if repair is done) - • Booster pump replacement
₹1,500-₹4,000 (pump) + ₹500-₹1,000 (labor) - • Auto shut-off valve replacement
₹300-₹800 (total with labor) - • Flow restrictor replacement
₹200-₹400 (total with labor) - • Complete system service & cleanup
₹800-₹1,500 (includes leak fix, air bleeding, valve check) - • Solenoid valve replacement (electric models)
₹800-₹1,500 (valve + labor)
🛠️ Brand-Specific Service Contact Information
Kent
Customer Care: 1800-100-5000
Service booking: kent.co.in
Avg. response: 24-48 hours
Service charge: ₹400-₹600 base
Aquaguard (Eureka Forbes)
Customer Care: 1860-210-1000
Service: eurekaforbes.com
Avg. response: 24-48 hours
Service charge: ₹350-₹550 base
Livpure
Customer Care: 1800-209-5899
Service: livpure.com
Avg. response: 48-72 hours
Service charge: ₹400-₹600 base
Pureit (HUL)
Customer Care: 1800-102-5676
Service: pureitwater.com
Avg. response: 24-48 hours
Service charge: ₹300-₹500 base
Blue Star
Customer Care: 1800-209-1177
Service: bluestarindia.com
Avg. response: 24-48 hours
Service charge: ₹400-₹600 base
Local RO Service
Check Google/JustDial reviews
Get quote before service
Ask about part warranties
Typical charge: ₹300-₹800
🛡️ Preventive Care & Maintenance
Every 6 Months
Replace pre-filters to prevent severe clogging. Check all tube connections for tightness. Test tank valve opens/closes smoothly. Prevents most "no water" emergencies.
After Service/Filter Change
Always bleed air from system (2-3 min flush). Verify all tubes reconnected properly. Check for leaks at all connection points. Test water output before technician leaves.
Annual Deep Service
Professional sanitization, valve lubrication, pump health check, pressure testing. Prevents stuck valves and pump failures. Cost: ₹800-₹1,500. Worth the investment.
Preventing "No Water" Problems:
- ✓ Mark all valve positions with labels or colored tape (open/closed indicators)
- ✓ After any DIY maintenance, always bleed air before expecting normal flow
- ✓ Never run RO pump continuously for >30 min if no water output (prevents burnout)
- ✓ Keep spare push-fit connectors (₹50 each) in case tubes disconnect
- ✓ During building water cuts, turn off RO inlet valve to prevent dry running
- ✓ Test tank valve quarterly by closing/opening to prevent it from seizing
- ✓ Take before/after photos during service to verify all connections restored
- ✓ If leaving home >1 week, close inlet valve and drain tank to prevent stagnation
❓ Frequently Asked Questions
Q: RO motor running continuously but no water from tap - most common cause?
Answer: The single most common cause (40-50% of cases) is storage tank valve accidentally closed. This happens during cleaning, filter changes, or when someone mistakenly turns the valve thinking it's something else. How to check: Locate the valve on your storage tank (usually on top or side where tube connects). The handle should be parallel to the tube for "open" position. If it's perpendicular (90 degrees) to the tube, it's closed. Simply turn it parallel and water should flow immediately. Second most common: Inlet water supply valve closed under sink (25-30% of cases). Check both before trying complex troubleshooting.
Q: Just changed filters and now zero water output - what went wrong?
Answer: This is almost certainly an airlock - air trapped in the system when you opened filter housings. When housings are opened, air enters the system and prevents water from flowing properly. Solution: You need to bleed the air out. Method: (1) Turn off power; (2) Disconnect the tube going INTO the storage tank; (3) Place bucket underneath; (4) Turn power back on and let pump run for 2-3 minutes until water flows steadily without air bubbles/sputtering; (5) Reconnect tube to tank; (6) System should work normally now. Prevention: Always bleed air after ANY filter replacement. Some technicians skip this step, causing "no water" problems. Also check if filter housings are tightened properly - loose housings can suck air.
Q: How can I tell if my RO pump has failed vs just blocked water supply?
Answer: Listen carefully to the pump sound: Normal working pump: Steady humming/vibrating sound. If you hear this but no water, the problem is NOT the pump - it's blocked supply, closed valves, or airlock. Failed pump indicators: (1) High-pitched whining or screaming sound = pump running dry without inlet water OR pump impeller damaged; (2) No sound at all even when powered = electrical failure or motor burnout; (3) Clicking/stuttering sound = pump trying to start but failing. Simple test: Disconnect inlet tube to pump and check if water flows from your supply when valve is open. If yes (water available) but pump still whines/fails = pump problem. If no water from inlet = supply problem, not pump. Warning: Never run pump continuously (>5 minutes) with high-pitched whining - this damages pump permanently.
Q: Water was working fine yesterday, today suddenly zero output - what happened?
Answer: Sudden overnight "no water" is usually NOT a filter clogging issue (that happens gradually). Most likely causes: (1) Building water supply cut off - check if regular taps work. Municipal cuts, tank empty, or building maintenance can stop supply. (2) Someone closed a valve - during cleaning, someone may have accidentally turned inlet or tank valve. (3) Tube popped out - vibration or movement can dislodge a push-fit tube connection, especially if it wasn't fully seated. Check for water pooling under sink. (4) Auto shut-off valve stuck - can suddenly jam in closed position due to sediment or mineral buildup. (5) Power supply issue - if RO is plugged into a switched outlet, check if power is reaching it. Diagnosis approach: Start with simplest (check valves, check water supply, check power) before assuming component failure.
Q: Reject water flowing strongly to drain but no purified water from tap - why?
Answer: If reject water is flowing strongly to drain but you get zero purified water from the tap, this indicates the problem is AFTER the RO membrane, not before it. Water is entering the system and going through membrane (hence reject flow), but purified water path is blocked. Most likely causes: (1) Tank valve closed - check storage tank valve position (most common). (2) Auto shut-off valve stuck closed - valve that stops tank filling when full is jammed. Try tapping valve body gently. (3) Tube disconnected between membrane and tank - purified water leaking somewhere instead of going to tank. Check for leaks. (4) Post-carbon filter completely clogged - rare but possible. (5) Tank-to-tap tube disconnected or crimped. Quick test: Disconnect tube from tank output and see if purified water flows when pump runs. If yes = tank valve or tube problem. If no = membrane-to-tank blockage.
Q: How long is it safe to run RO pump with no water output before damage occurs?
Answer: Critical safety limits: If pump is running with high-pitched whining (dry running, no inlet water): Turn off immediately - even 5 minutes can cause damage. Dry running generates extreme heat and friction, burning out pump motor and seals. If pump sounds normal (steady hum) but no output: Maximum 20-30 minutes before turning off to prevent overheating. The pump is working against resistance (blockage or closed valve), which stresses the motor. What happens with extended running: (1) Motor overheating → coil burnout (₹2,000-₹4,000 replacement); (2) Seal damage → leaks (₹800-₹1,500 repair); (3) Impeller wear → reduced performance permanently. Best practice: If you hear pump running but get no water, diagnose the issue within 10 minutes and turn off power while troubleshooting. RO pumps are designed for intermittent operation (15-20 min cycles), not continuous running.
Q: Can I bypass auto shut-off valve temporarily to get water output?
Answer: Not recommended for regular use, but possible as emergency temporary measure. What auto shut-off valve does: Automatically stops tank filling when full (senses back-pressure). Prevents continuous water wastage to drain. Bypass method (emergency only): Disconnect the tube that goes to the pressure sensor (usually one of 3-4 tubes on valve body - trace it to tank). This removes pressure feedback, making valve think tank is always empty, so it stays open. Risks of bypassing: (1) RO will run continuously and waste water to drain even when tank is full; (2) High water bill from constant reject water; (3) Pump runs unnecessarily, shortening its life; (4) Tank can overfill if pressure builds up. Better solution: If auto shut-off valve is stuck, professional replacement costs only ₹300-₹800 and takes 30-45 minutes. Much safer than bypass. Use bypass ONLY for emergency water access until technician arrives (maximum 1-2 days), and monitor system closely.
Q: New RO installation, motor runs but never got any water - normal or problem?
Answer: For brand new installations, it's normal to wait 1-3 hours before getting first water from tap, but you should see certain signs that system is working: Normal installation behavior: (1) Pump runs intermittently (15-20 min on, then off when tank pressure builds); (2) Water flows to drain (reject water) within 5-10 minutes of starting; (3) You can hear water filling inside tank (if you put ear near tank); (4) After 1-3 hours, tap should dispense water. Problem indicators: (1) Pump runs continuously without stopping (auto shut-off issue); (2) NO water to drain even after 30 min (no inlet supply or airlock); (3) Water to drain but pump never stops (tank not filling - disconnected tube or valve issue); (4) After 4+ hours still no water from tap (definite problem). What to check: Verify installer opened all valves (inlet, tank), bled air from system, and connected all tubes properly. Many "new installation no water" issues are due to skipped steps during installation. Call installer back if no water after 4 hours.
⚠️ Disclaimer: This troubleshooting guide is for informational purposes only. Always follow manufacturer's instructions for your specific RO purifier model. Turn off power before performing any internal work. If you're uncomfortable working with plumbing connections or hear unusual sounds from the pump, contact authorized service technicians immediately. Running a malfunctioning pump can cause permanent damage. The author and website are not responsible for any damage to equipment or water quality issues arising from DIY repairs. When in doubt, call a professional - the service cost (₹300-₹800) is far less than replacing a burnt pump (₹2,000-₹5,000).
Important Safety Reminder
If you're not comfortable with any step, or if the problem persists after trying these solutions, please contact a qualified technician. Safety should always be your first priority when dealing with electrical appliances.
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